Capabilities

Thermal Spray Solutions, Inc. is a full-service facility. In addition to our thermal spray capabilities, we have a complete in-house shop with machining, grinding, and superfinishing operations.

Here is an overview of our capabilities:

Thermal Spray Processes

• High Velocity Oxy-Fuel (HVOF)
• Twin Electric Arc-Wire
• Plasma Spray
• Spray & Fuse Coatings

Thermal Spray Support Equipment

• Grit Blasting
• Custom Designed Fixturing
• Large & Miniature Spray Lathes
• Stand Alone Spray Cells
• In-House Mobile Spray Capabilities
• Horizontal & Vertical Spray Capabilities
• Multiple Axis, Semi-Automated Gun Handlers

Lifting & Handling Equipment

• 10 Ton Overhead Crane
• 5 Ton Overhead Crane
• Multiple Jib Cranes

Turning Capabilities

• In-House
  • Small To Large Lathes
  • 52" Swing X 480" (40') Long
  • 36" Swing X 320" (26') Long
  • 25" Swing X 384" (32') Long
  • Several Smaller Lathes
  • Vertical Turret Lathe – 44" Swing
• Strategic Partners
  • 63" Swing X 708" (59') Long
  • 87" Swing X 678" (56.5') Long
  • 58" Swing X 1,140" (95') Long
  • Maximum CNC – 45" Swing X 240" (20') Long

Precision Grinding & Superfinishing

• Horizontal
  • 22" Swing X 168" (14') Long
  • 25" Swing X 168" (14') Long
  • 18" Swing X 60" (5') Long
  • 14" Swing X 60" (5') Long
• Vertical
  • Dual Head 54" Table
• Specialty
  • Vertical Grinder w/ Horizontal Spindle – 16" Tilting Table
• Attachments
  • Tool Post Grinders
  • Belt Grinders
  • Superfinisher

Quality & Inspection

• Metris CMM (Coordinate Measuring Machine)
  (Dimensions: 600mm X 500mm X 400mm / 24" X 20" X 16")
• Surface Profilometers
• Large Compliment of Micrometers, Gauges, and Measuring Equipment
• Megometer For Non-Conductive Coatings
• Complete Laboratory Testing Capability – Strategic Partner

Research & Development

• Coating Process/Material Selection
• Custom Fixture Design/Manufacture
• Test Protocol Development
• Coating Test Samples
• Substrate/Coating Spectrographic Composition Analysis – Strategic Partner
• Laboratory Testing & Coating Property Verification – Strategic Partner