Thermal Spray Solutions, Inc. is a full-service facility. In addition to our thermal spray capabilities, we have a complete in-house shop with machining, grinding, and superfinishing operations.
Here is an overview of our capabilities:
Thermal Spray Processes
- High Velocity Oxy-Fuel (HVOF)
- Twin Electric Arc-Wire
- Plasma Spray
- Spray & Fuse Coatings
Thermal Spray Support Equipment
- Grit Blasting
- Custom Designed Fixturing
- Large & Miniature Spray Lathes
- Stand Alone Spray Cells
- In-House Mobile Spray Capabilities
- Horizontal & Vertical Spray Capabilities
- Multiple Axis, Semi-Automated Gun Handlers
Lifting & Handling Equipment
- 10 Ton Overhead Crane
- 5 Ton Overhead Crane
- Multiple Jib Cranes
Turning Capabilities
- In-House
- Small To Large Lathes
- 52″ Swing X 480″ (40′) Long
- 36″ Swing X 320″ (26′) Long
- 25″ Swing X 384″ (32′) Long
- Several Smaller Lathes
- Vertical Turret Lathe – 44″ Swing
- Strategic Partners
- 63″ Swing X 708″ (59′) Long
- 87″ Swing X 678″ (56.5′) Long
- 58″ Swing X 1,140″ (95′) Long
- Maximum CNC – 45″ Swing X 240″ (20′) Long


Quality & Inspection
- Metris CMM (Coordinate Measuring Machine)
(Dimensions: 600mm X 500mm X 400mm / 24″ X 20″ X 16″) - Surface Profilometers
- Large Compliment of Micrometers, Gauges, and Measuring Equipment
- Megometer For Non-Conductive Coatings
- Complete Laboratory Testing Capability – Strategic Partner
Research & Development
- Coating Process/Material Selection
- Custom Fixture Design/Manufacture
- Test Protocol Development
- Coating Test Samples
- Substrate/Coating Spectrographic Composition Analysis – Strategic Partner
- Laboratory Testing & Coating Property Verification – Strategic Partner
Overview of shop area supported with a 10 ton overhead crane.
Critical dimensions checked on the coating for a “new” custom engineered shaft for the biotech industry.
Electric arc-wire coating being applied to the ID of a compressor housing.
Critical dimensions checked on the coating for a “new” custom engineered shaft for the biotech industry.
Electric arc-wire coating being applied to the ID of a compressor housing.