Thermal Spray Solutions, Inc. is a full-service facility. In addition to our thermal spray capabilities, we have a complete in-house shop with machining, grinding, and superfinishing operations.

Here is an overview of our capabilities:

Thermal Spray Processes

  • High Velocity Oxy-Fuel (HVOF)
  • Twin Electric Arc-Wire
  • Plasma Spray
  • Spray & Fuse Coatings

 

Thermal Spray Support Equipment

  • Grit Blasting
  • Custom Designed Fixturing
  • Large & Miniature Spray Lathes
  • Stand Alone Spray Cells
  • In-House Mobile Spray Capabilities
  • Horizontal & Vertical Spray Capabilities
  • Multiple Axis, Semi-Automated Gun Handlers

 

Lifting & Handling Equipment

  • 10 Ton Overhead Crane
  • 5 Ton Overhead Crane
  • Multiple Jib Cranes

 

Turning Capabilities

  • In-House
    • Small To Large Lathes
    • 52″ Swing X 480″ (40′) Long
    • 36″ Swing X 320″ (26′) Long
    • 25″ Swing X 384″ (32′) Long
    • Several Smaller Lathes
    • Vertical Turret Lathe – 44″ Swing
  • Strategic Partners
    • 63″ Swing X 708″ (59′) Long
    • 87″ Swing X 678″ (56.5′) Long
    • 58″ Swing X 1,140″ (95′) Long
    • Maximum CNC – 45″ Swing X 240″ (20′) Long

 

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Quality & Inspection

  • Metris CMM (Coordinate Measuring Machine)
    (Dimensions: 600mm X 500mm X 400mm / 24″ X 20″ X 16″)
  • Surface Profilometers
  • Large Compliment of Micrometers, Gauges, and Measuring Equipment
  • Megometer For Non-Conductive Coatings
  • Complete Laboratory Testing Capability – Strategic Partner

 

Research & Development

  • Coating Process/Material Selection
  • Custom Fixture Design/Manufacture
  • Test Protocol Development
  • Coating Test Samples
  • Substrate/Coating Spectrographic Composition Analysis – Strategic Partner
  • Laboratory Testing & Coating Property Verification – Strategic Partner
Overview of shop area supported with a 10 ton overhead crane.
Critical dimensions checked on the coating for a “new” custom engineered shaft for the biotech industry.
Electric arc-wire coating being applied to the ID of a compressor housing.