Capabilities

Thermal Spray Solutions, Inc. is a full-service thermal spray facility. In addition to our thermal spray capabilities, we have a complete in-house shop to support our thermal spray efforts with machining, grinding, and superfinishing operations.

Here is an overview of our capabilities:

Thermal Spray Processes

High Velocity Oxy-Fuel (HVOF)
Twin Electric Arc-Wire
Plasma Spray
Spray & Fuse Coating

Turning Capabilities

In-House

Small To Large Lathes
52" Swing X 480" (40') Long
36" Swing X 320" (26') Long
25" Swing X 384" (32') Long
Several Smaller Lathes
Vertical Turret Lathe – 44" Swing

Strategic Partners

63" Swing X 708" (59') Long
87" Swing X 678" (56.5') Long
58" Swing X 1,140" (95') Long
Maximum CNC – 45" Swing X 240" (20') Long

Thermal Spray Support Equipment

Grit Blasting
Custom Designed Fixturing
Large & Miniature Spray Lathes
Stand Alone Spray Cells
In-House Mobile Spray Capabilities
Horizontal & Vertical Spray Capabilities
Multiple Axis, Semi-Automated Gun Handlers

Precision Grinding & Superfinishing

Horizontal

25" Swing X 196" (16') Long
25" Swing X 168" (14') Long
18" Swing X 60" (5') Long

Vertical

Dual Head 54" Table
Specialty
Vertical Grinder w/ Horizontal Spindle – 16" Tilting Table
Attachments
Tool Post Grinders
Belt Grinders
Superfinisher

Lifting & Handling Equipment

10 Ton Overhead Crane
5 Ton Overhead Crane
Multiple Jib Cranes

Quality & Inspection

Metris CMM (Coordinate Measuring Machine)
(Dimensions: 600mm X 500mm X 400mm / 24" X 20" X 16")
Surface Profilometers
Large Compliment of Micrometers, Gauges, and Measuring Equipment
Megometer For Non-Conductive Coatings
Complete Laboratory Testing Capability – Strategic Partner

Research & Development

Coating Process/Material Selection
Custom Fixture Design/Manufacture
Test Protocol Development
Coating Test Samples
Substrate/Coating Spectrographic Composition Analysis – Strategic Partner
Laboratory Testing & Coating Property Verification – Strategic Partner